About the role
Role & responsibilities
ESSENTIAL DUTIES AND RESPONSIBILITIES
- Delivery
- provide maintenance and utilities support to production to ensure minimum downtime so the quality, cost and delivery goals are met.
- Drive & support in implementing PM (planned maintenance ) activities including plant shutdown and large scale/specialized maintenance activities.
- Investigate and resolve technical and operational problems to drive incremental improvements.
- New machine installation & commissioning
- Gain knowledge on the latest machine / technologies and train his team accordingly.
- Cost
- Ensure safety compliance on equipment thru LOTO & PPE
- Upgrade obsolete and old equipment - Identify new technology and accordingly upgrade equipments
- Prepares R&M ( repairs & maintenance ) budget and further monitoring & control.
- Cost control of power & fuel
- Should be able to drive WCM - Energy pillar to get cost saving through conservation & optimization
- Upgradation & localization of spare parts to reduce the repairs & maintenance cost.
- Interacts with manufacturing engineering to provide support for execution of projects related to large scale improvements
- Interacts with production to provide support to ensure stabilization of new product manufacturing
- WCM
- Manages the performance to team and identifies their training and development needs
- Pillar team for energy pillar
- Guides and motivates team
- Drive energy cost optimization through opex projects , conservation , cost saving projects,etc
- Utilities Management
1. Diesel generator / air compressor / chillers / materials moving equipments
- Process Knowledge
-
Sealed system
-
Thermoforming
-
Foaming
-
Metal fabrication
- Others
-
Computer Literacy - Goggles Sheets, Docs & Slides
-
ISO Knowledge
-
OHSAS knowledge
- Networking
EDUCATIONAL QUALIFICATIONS
TECHNICAL
B.Tech/B.E. Mechanical AGE 32 to 40 years EXP. 10 years
KNOWLEDGE, SKILLS AND ABILITIES
MANAGERIAL
- Knowledge of hydraulics & Pneumatics PLC/Drives • Spare Part Managements
- Analytical & Problem solving skills
- Equipment Management
- AM ( Autonomous maintenance)
- PM ( Planned maintenance)
- RCM ( Reliability centered maintenance) • OEE - Overall equipment efficiency (MTIR/MTBF) • CBMS conditioned based monitoring system/ predictive maintenance
- Maintenance planning & scheduling
- Own it - be personally & collectively accountable for results.
- Liasoning with Govt Departments
- Straight talk - Share honestly, transparently and timely • Lead with speed - agility, focus and confidence • One Whirlpool- breakdown barriers, team with others and win
together Thorough knowledge of all business functions • Leadership skills
- Thorough knowledge of all business functions
External: 1. Meeting up with suppliers for procurement of spare parts
- Interact with MSEDCL (Maharashtra State Electricity Distribution Company Limited)
regarding power supply and billing
- Meeting up with electrical inspector for the inspection of electric installation in the plant
Internal: 1. Coordinate with Process & Projects and Production teams to expand knowledge base and business support
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