About the role
Job Details:
Job Title: Sr. Manufacturing / Laser Welding Engineer
Location: Lafayette, CO 80026
Duration: 12+ Months Contract
Pay Rate: $55-$65/hr on w2
Summary:
Senior Laser Welding Engineer in the Advanced Manufacturing Engineering team will lead laser welding innovation, supporting product design and manufacturing. This Lafayette, CO-based role provides technical expertise to R&D and manufacturing teams, developing metal-joining processes that ensure product strength and performance across Client’s Colorado manufacturing sites. On-site presence is required, though not for daily production support.
Responsibilities:
- Leads the innovation, development, and optimization of new laser welding manufacturing concepts, equipment, processes, and procedures for transfer to manufacturing operations. Executes assignments with limited oversight from manager.
- Work with R&D teams on component material selection, geometry, and failure analysis to ensure robust welding processes.
- Design and implement prototype processes on lab welding equipment to support development builds during the early product design stages.
- Create detailed specifications for new production welding equipment.
- Work with weld equipment vendors to ensure machines are built to process/safety requirements and complete factory acceptance testing.
- Support installation of new laser welding equipment in the production facility.
- Develop robust process settings for new welders using DOE and other statistical techniques.
- Complete process validation (IQ/OQ/PQ) for laser welding equipment.
- Test method validation for weld evaluation/inspection processes.
- Lead risk analysis activities to assess weld processes and ensure appropriate mitigations are implemented.
Required Knowledge and Experience
- Laser Welding Equipment
- Welding Materials and Metallurgy
- Manufacturing Process Development
- Laser safety expertise
- 4 years with Bachelor’s, 2 years with Master’s, or 0 years with PHD
Nice to Have:
· Experience with other materials joining processes, such as resistance welding or ultrasonic welding
· Laser marking experience
· Experience developing vision inspection/verification systems
· Six Sigma Lean Manufacturing experience or certification
· Design for Reliability and Manufacturing experience or certification
What product line will this person support? Robotic surgical instruments
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