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Manager Production (Integrated Cement Plant)

Sarthee Consultancy

RemoteFull timeMid levelPosted today
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About the role

Education

  • BSC Chemistry or BE Chemical

Technical & Process Expertise

  • Deep knowledge of:
    • Raw Mix design & proportioning
    • Heat & Mass Balance calculations
    • Kiln pyro-processing & clinkerization chemistry
    • VRM and Ball Mill operation & optimization
    • Coal mill operation and fuel optimization
    • Clinker cooler efficiency improvement
  • Strong understanding of:
    • Refractory selection, installation & performance monitoring
    • Grinding media optimization
    • Dust collectors, ESPs & Bag Filters
    • Alternative fuels & thermal substitution rate (TSR)
  • Working knowledge of:
    • QCX / Laboratory systems
    • DCS/PLC based process control systems
    • Cement quality standards & statutory norms
    • ISO 9001 / ISO 14001 / ISO 45001 systems

Operational & Leadership Capabilities

  • Strong cross-functional coordination with:
    • Mines
    • Maintenance (Mechanical + E&I)
    • Quality Control
    • Purchase & Stores
    • Finance
  • Proven track record of:
    • Reducing Heat Consumption (kCal/kg clinker)
    • Reducing Power Consumption (kWh/ton cement)
    • Increasing Kiln availability & output
  • Budget preparation and cost optimization skills.
  • Strong MIS, ERP and KPI monitoring capability.

Production Planning & Execution

  • Ensure daily, monthly & annual production targets for:
    • Limestone crushing
    • Raw Mill
    • Kiln & Pyro section
    • Cement grinding
  • Optimize kiln feed chemistry and ensure stable operation.
  • Maintain clinker factor and cement blending targets.
  • Coordinate closely with Mines team for raw material availability and quality alignment.
  • Ensure plant runs at optimum rated capacity with maximum reliability.

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