About This Role
This Assistant Manager role involves leading the design, fabrication, and maintenance of molds used in wind turbine blade production, ensuring precise geometry and structural integrity. The Main Mould Engineer optimizes mold processes, conducts quality inspections, and integrates new technologies to enhance mold performance. The role also oversees equipment operation, safety compliance, and process improvements to support efficient and reliable production.
Responsibilities
- Lead the design and fabrication of main molds for wind turbine blades, utilizing CAD software and advanced molding techniques to ensure precise geometry and structural integrity
- Oversee the creation of detailed mold specifications, including core material configurations and mold surface treatments
- Develop and implement maintenance schedules for molds, including periodic inspections, cleaning, and repairs to maintain mold accuracy and performance
- Calibrate molds and related equipment to ensure consistent dimensional accuracy and optimal production results
- Ensure seamless integration of molds into the blade production process, coordinating with pre-fabrication and post-mold teams to achieve efficient workflows
- Optimize mold processes, including alignment and resin flow, to enhance production efficiency and blade quality
- Conduct thorough inspections of molds and finished blades, using tools such as CMM and laser scanners to verify compliance with design specifications and quality standards
- Address and resolve any quality issues related to mold performance, implementing corrective measures to prevent defects
- Operate and maintain mold fabrication and processing equipment, including CNC mills and injection molding systems, ensuring proper functionality and performance
- Perform routine maintenance, troubleshooting, and repairs to prevent equipment downtime and ensure consistent production
- Implement and enforce safety protocols related to mold handling, including proper use of PPE and safe operation of heavy machinery
- Ensure compliance with industry regulations and standards, maintaining accurate documentation and facilitating regular audits
- Identify opportunities for process improvements in mold design and production, including the integration of new technologies and materials to enhance mold performance and efficiency
- Stay updated on industry trends and advancements to incorporate best practices and innovative solutions
- Maintain comprehensive records of mold design, fabrication, maintenance, and performance data
- Prepare and submit detailed reports on mold-related activities, including any issues encountered and resolutions implemented
- Provide training and support to junior engineers and production staff on mold design, operation, and maintenance
- Share expertise and knowledge to enhance team skills and overall production capabilities
Requirements
- B. Tech/BE in Mechanical Engineering or Industrial Engineering
- 7+ years of experience in mold design and maintenance within a composite manufacturing environment
- Proficiency in mold design, fabrication techniques, and integration into production processes in the wind energy sector
About the Company
Adani Group is a diversified organization in India comprising 10 publicly traded companies. It has created a world-class logistics and utility infrastructure portfolio with a pan-India presence. Adani Group is headquartered in Ahmedabad, in the state of Gujarat, India. Adani Wind Turbine Generators (WTG) specializes in the design, manufacturing, and installation of high-performance wind turbine systems, contributing to clean power generation across global markets. It is the only Infrastructure Investment Grade issuer in India.
